Harley clutch adjustment torque Big Twin Clutch Adjustment. If your clutch is still sticking, take the screws out, that hold the clutch pack in, (back them "all" out at once, each a little at a time). 7 N-m) Fill the transmission with Harley-Davidson Sport Trans Fluid. I am sure Harley Davidson did extensive testing and came up with the requirements such as torque specs adjustments capacities as well as the best type of lubricants for the unit or units. Make sure it feels just right. Follow these steps for a successful adjustment. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Show Less . Torque the 1/4-20 screws to 7-9 ft lbs. 7 Modify Clutch Cover The OEM clutch cover must be modified to allow clearance for the new Trap Door. Hence the spefic adjustment. com?utm_source=youtube&utm_medium=description&utm_campaign=EVO_Sportster_Clutch_Adjustment_:_Pro_Tip&utm_term=I2qeflpEGaoIs you I have an '01 Sporty, 1200C and just replaced the clutch adjustment (pressure) spring as it had broken in half. Using a new gasket, install clutch inspection cover as per Then, the other day on the way to my buddy's house I gradually lost my clutch and ended up on the side of the road with complete slack in the clutch lever. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. HARLEY DAVIDSON 103 TORQUE SPECS: 2012 ULTRA CLASSIC & more By chatting and providing personal On the six bolts to secure diaphragm spring retainer to clutch, Thank you, ***** ***** the question is clear! Answered by P. So that would indicate that the push rod and and cable adjustment are doing there job in creating a gap for the clutch to disengage. 060 lift from the pressure plate when you engage the clutch. 5. Come join the discussion about performance, His blacked out Dyna was screamin’, but he needed a new clutch. This article covers common issues like slipping clutches and hard-to-pull cables, while outlining mistakes to avoid, such as over-tightening and neglecting the owner's manual. One common cause is improper clutch cable adjustment. As a general rule, it is advisable to have your Harley clutch inspected and adjusted during routine maintenance or when you notice any signs of clutch issues, such as slipping or difficulty in gear shifting. Spring Force. Hey Guys, Question on a clutch adjustment for my 2014 Street Glide with a Hyd. Front axle nut Check torque X X X X X X 1, 2, 6 Brakes: banjo bolt Check torque X X X X X X 1, 2, 6 Inspect and lub- X X X X X X X X X X X 2, 4 ricate Jiffy stand Clutch Check adjustment X X X X X X X X X X X 2, 4 Check, adjust and X X X X X X X X X X X lubricate Brake and clutch controls Rear wheel spok es Check torque X X X X X 2, 3, 4 (if The Cyclepedia. Damage to threaded fitting can lead to loss of transmission fluid, which could result in loss of control and death or serious injury. 5:1 compression ratio, the Street 500 makes a low-end torque-optimised peak torque of 29. Clutch hub nut to 70-80 ft. Tighten jam nut, torque to specs, do the 3 pull thingee, and finally adjust the clutch cable slack. only) Use recommended torque values. i learned how to do it from this forum and watching a j and Relatively quick overview of an early twin cam era, big twin clutch. Rekluse clutch baskets are a co Adjusting the clutch inside the primary on the Milwaukee Eight Softail. Slipping will be contaminated, wrong or missing steels/fibers, bad springs or bad adjustment. youtube. 1. Use a ½” and 9/16” wrench to loosen the jam nut back, then induce the maximum amount of slack. 27 tore bit for the cov If you've ever thought that the hydraulic clutch on your Harley-Davidson leaves a little something to be desired, you're not alone! With the simple installat Struggling with a stiff clutch cable on your Harley Davidson? This comprehensive guide walks you through the crucial steps for effective removal. 1 KB Views: 1,584. 5 Nm) 190 lbs (86. HARLEY CLUTCH COMING OFF LEVER. Also be sure to use a torque wrench to tighten the 36mm rear axle nut properly again. At every service, you need to change the oil and filter, and look over the motorcycle Edit: If anyone sees anything wrong in my info or can clarify anything better than I did please let me know so I can fix it. Primary Design, Engine Sprocket. Refer to photo 4. Riding a Harley Davidson is more than just a mode of transportation; it's a lifestyle embraced by those who crave freedom on the open road. T. Step 10: Put the cover back on. Eric Bennett recommended we run with the Rivera-Primo Pro Clutch PC-1298-CA, since he has worked with Ben Kudon and Rivera for years. Looks fairly simple. The staggered rollers Harley uses on the clutch hub allow the hub to oscilate in and out causing the clutch to engage slightly during disengagement, therefore causing the jerking motion. My guess is if you do the clutch adjustment properly, your clutch cable will work. This article covers common issues like slipping clutches and hard-to There are several possible causes of clutch drag. Buttons are on back order but I would suggest if you have the newer setup to find you at least one Xtra to have Harley-Davidson XG500 (Street 500, 2015-2020) of the liquid-cooled Revolution X V-twin engine. Thread starter danthern; Start date Aug 12, 2015; 1; 2; 2 adjuster nuts that adds slack when you adjust the clutch is not the same as I'm used to seeing on past and present Harleys that I've owned ( a We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible OK 83390-17A_1020157_en_US - 2017 HARLEY-DAVIDSON® OWNER'S MANUAL: TRIKE MODELS Bike Description: 2009, Harley, Softail Custom, 96" motor, 6 speed trans, improved intake, exhaust, cams, Dobeck Gen3 Fueler and 48,000 miles (give or take). I feel a drag on my clutch while I have the lever pulled. No guarantees. Now, today, the same thing is happening. 5-8 foot pounds. This comprehensive guide covers everything from understanding the The tools needed for clutch adjustment on a Harley Davidson include a T27 Torx wrench, 11/16 wrench, 9/16 wrench, half-inch wrench, 7/32 allen wrench, clean cloth, high Learn how to adjust the clutch on a Harley, ensuring smooth gear changes and a comfortable ride. 90-120 Inch Pounds. O. But to truly enjoy the ride, maintaining your bike's performance is crucial. Adjust your clutch by running the adjustment screw IN until you feel tension, then back it off 1 to 1/2 turn, then VIDEO 16 1985 FXRS HARLEY CLUTCH ADJUSTMENT, CUSTOM EXHAUST MOUNT TPR Yes it helps but more in a tight spot where your walking your bike. Turn cable adjuster as necessary to obtain 1/16-1/8 in. Sign in or Create an Account. 0 - 40. We believe that adjusting a clutch is not all that complicated, so – as long as you have the right tools – you should be able to do it by See more Learn how to adjust the clutch on your Harley Davidson for optimal performance in our comprehensive guide. The four adjuster plate bolts are set to 75-95 inch pounds or 6. We may earn a commission for products purchased through links on this page The best Harley-Davidson Coil Spring Clutch Kit on the ** **After-market clutch levers may cause issues with adjustment on hydraulic & cable clutches due to the lever changing the pull ratio. I'm at just under 30,000 miles. Begin by locating the clutch fluid reservoir on your bike, typically found near the handlebars. This is a step by step instructional video on how to properly adjust the clutch and clutch cable on a Harley Davidson. Use a torque wrench for this part. Transmission & Final Drive. follow instructions in Final Assembly and Clutch Cable Adjustment sections. (00449c) AIM Corp. Use a 9/16-inch wrench to loosen Understanding and applying the correct torque specifications for Harleys is key in maintaining the motorcycle’s engine efficiency and longevity. check for rust, it will be obvious. Mechanics choice for American-made high performance Harley-Davidson aftermarket motorcycle parts. Minor changes in clutch adjustment make a big difference in how easy it is to find neutral. Understanding these problems helps maintain your bike. Credit: m. 1996 FXDS-CONV S&S E. “The Pro-Clutch performance clutch and hub is a direct replacement product,” said Ben. 4) Remove the clutch inspection cover, loosening the screws in a “star” pattern. What I've done to fix it: Tried adjusting clutch a few more times. These measurements are typically given in foot-pounds (ft-lbs) and Newton meters (Nm) that can vary depending on the size and type of fastener being used. Rear Wheel Torque. What I know off the top of my head: 1. Plus, discover best practices for replacing the clutch cable, from checking for wear to proper tension adjustments. Naturally, there’s no valve service check. Use recommended torque values. Jump to Latest A forum community dedicated to all Harley-Davidson model owners and enthusiasts. You can also check your We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible Based on the engine's torque output at the rear wheel, Clutch Spring Adjustment. The clutch hub nut is 50 FT. Clutch adjustment. When buying the spring, one of the HD reps in the parts department recommended that I also change the clutch pack as a preventative measure because of its faulty design where the rivets come undone and will Now I can't remember if I used to only back out a half turn, but I think it's 3/4 that I used to because I tend to try to hit the middle when there's a range given on any adjustment or torque spec. When I set the clutch to 1/2 turn, cable adjustment totally slack, the clutch lever didn't have enough cable to clear the housing. "Gimme a pigfoot and a bottle of beer" Save Share We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible Based on the engine's torque output at the rear wheel, Clutch Spring Adjustment. First, the tricko Kevlar We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible Use recommended torque values. 1 Disassemble the clutch cover. AMCA #41287 1972 FX Boattail Night Train 1972 Sportster when it comes to the original design and the increase in torque you are likely Adjusting the clutch on your Harley Davidson is easier than you may think. /lbs. On the other hand, if the clutch cable is too loose, the clutch will not engage at all. Other models with a cable clutch should be similar. warranty and maintenance; owner’s identification card; keeping it all harley-davidson; important moving information; california evaporative emission control; epa noise regulations; warranty/service information Then back it out and adjust the clutch according to the manual. Turn cable adjuster away from jam nut until slack is eliminated at hand lever. Come join the discussion about performance modifications, troubleshooting, maintenance, and more! Show Less . Screaming Eagle ignition,V&H Short shots. when i wud come to a stop sign, im in 1st with clutch pulled in and it was like a horse chomping at the bit. com . I tend to do trail braking (apply rear brake and slip clutch) when manuevering with my feet up but when your feet are down and you are parking in the rough, the auto clutch comes in handy. 18s) into the door. Pull the clutch lever all the way to the hand grip. As you get close to the lever being in its fully extended position, continue removeing slack from the cable adjuster, use a dime as a gauge between the clutch lever and the clutch perch to Checking and adjusting a Harley Davidson Sportster Clutch, Its is a 20 minute job that can be carried out using 1/2 and 9/16 wrench. That was easy and gave a good range of adjustment with great disengagement but wouldn't fit in my SE 6 speed clutch release cover. I see videos of others clutch adjustment screw snd in comparison mines seems to be way in there, I have ordered a harley part on ebay for the years 71 to E84 that seems to have about 33 threads when mine only has 25 so this part i purchased which is still 30years old Harley part is about a quarter inch First torque: How the Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U. Pull clutch cable ferrule away from clutch lever bracket to check free play. With its mild 10. fasteners, generally used Harley-Davidson motorcycles. The engagement point is now a little further out than it had been. Hey Guys today I go over how to adjust your "new style" clutch cable as well as making an internal clutch adjustment. Using a new gasket, install clutch inspection cover as per factory instructions Discover how to properly adjust the clutch cable on your Harley Davidson for an optimal riding experience. Shop Now:https://www. or 95-108Nm. For performing this adjustment, you will require a set of tools to facilitate this process. Fuel System-Petcock, Evaporative Emissions Control Your high performance auto clutch is just a clutch pack swap away! Learn more about our full V-Twin product lineup here -https://rekluse. Another common hydraulic clutch 2007 Harley-Davidson Sportster XL50 1200 50th Anniversary Model. Q: What type of lubrication do you recommend with the Rivera Pro Clutch? A: We recommend non-synthetic Type 'F' automatic transmission fluid (ATF) for use with all our wet primary Pro Clutches. Clutch Technology In the early 1980's when we started turbocharging Harleys we quickly discovered three things. The manual gives between half and a full turn for adjustment. Clutch adjustment on a Harley Davidson involves fine-tuning the clutch play so that the motorcycle shifts smoothly and operates safely. In the world of Harley ownership, there's a certain sense of pride and accomplishment that comes with mastering the intricate workings of these iconic You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. And you said that you are getting . Common tools, such as sockets and wrenches, may be handy to apply the specified torque. Learn how to adjust your cable clutch on all 2021 Harley Touring Models Fast. Easy Guide to Clutch Adjustment on Harley Davidson Riding a Harley Davidson is fun! Clutch hub failure on a 1987 Harley Davidson fxr lowrider. HARLEY CLUTCH LEVER. Harley Evo clutch adjustment and primary fluid service from the checklist. Good luck. Discover essential tools, effective adjustment techniques, and By understanding the basics of clutch adjustment, you can keep your Harley running smoothly and enjoy the ride without worry. I played the video, and everyone agreed the clutch was slipping. The clutch adjustment involves the center adjuster screw and locknut and cable adjuster only. Whether it is worn from time (which is typically needed between 20,000 to 60,000 miles), from an accident that’s had lingering effects on your bike, or any other miscellaneous cause, your clutch will eventually fail. Torque specifications refer to the specific amount of rotational force, that should be applied when tightening a bolt or nut. For Harley Davidson. The clutch is crucial for smooth rides. Then, the other day on the way to my buddy's house I gradually lost my clutch and ended up on the side of the road with complete slack in the clutch lever. 1 kg) I would like to know the torque settings for the T-27 screws on the derby cover and also for the most Harley torque values are the same as sae. Use a new gasket if necessary. That being said, when I adjust a clutch, if I snug the nut w/ my fingers while holding the screw w/ an allen wrench, I've never had the screw move a detectable amount when I tightened the nut to the miniscule torque value specified. Clutch or cable adjustment? A forum community dedicated to all Harley-Davidson model owners and enthusiasts. 0-135. I called Baker about using the larger bearing on the 2021 M8 touring with cable clutch. hold it in place while tightening the jam nut to the proper torque. only) 1-414-343-4056 For customers outside the US, contact your local Harley-Davidsonmarketoffice,call1-414-343-4056orvisit harley-davidson. Listen for growling or clunking noises during clutch engagement. This table is based upon Grade 5. It also feels like I have to pull the clutch back a Customers Harley Davidson that we fitted a full Rekluse Clutch in. Immense clamping force, extensive high torque capacity (up to 200HP/TQ!), easy installation. Number of Turns Back From Bottom. If the clutch cable is too tight or too loose, it can affect the clutch’s im a newbie. When clutch adjustment has been completed, tighten jamnut against clutch lever side of adjuster. A forum community discussing all bikes from Harley Davidson to Honda, Suzuki, KTM, Yamaha, and BMW. The clutch cable that I'm used to seeing with the 2 adjuster nuts that adds 2015 Street Glide Special Clutch Adjustment. 70-80 Inch Pounds. I like the clutch engaged a bit closer to the grip (perhaps I'm just use to If you haven't heard about the Rekluse Auto Clutch, you don't know what you're missing! Easy install and one of the best upgrades out there for your Harley Remove the “C” clip from the bottom of the clutch lever retaining pin, at the clutch lever, then slide the lever from the bracket, so it’s hanging by the cable. Check and adjust primary chain as needed; re-install outer primary cover and pour proper amount and type of primary case lubricant through the clutch inspection opening. Make sure you get the adjustment screw (inside the derby cover) ALL THE WAY IN before you back it out 1/4 to 1/2 turns. On models with a 1-piece center hub (bearing hub/center hub), refer to step 6b next. clutch. In this video, we focus on a complete service of the Harley Evo primary drive. i learned how to do it from this forum and watching a j and Don't know if anyone has had the clutch adjustment button dilemma but I am experiencing it now. Tighten. You can also check your Don't know if anyone has had the clutch adjustment button dilemma but I am experiencing it now. Search. Importance of Adjustment: Proper clutch lever adjustment enhances rider comfort, reduces fatigue, and allows for smoother gear shifts on your Harley-Davidson. Part one of a multi video repair #harleydavidson #fxr #lowrider Pushrod Adjustment: A Rite of Passage for Harley Enthusiasts. Confirm the reservoir is filled with the recommended fluid to prevent air from Derby Cover Torque Setting. It also used a relatively small, round, screw-in clutch adjustment cover, which also used the 'chevy symbol' tool. . At this time, clutch slips; clutch drags or does not release; clutch chatters; brakes. or 10-12 Nm. Clutch Hub, Plates, Release Bearing & Adjustment. I am a little lost i read your post here is the part i am having trouble with,you said to loosen lock nut then back out counter clockwise,do you do this until you feel the push rod feel like it is coming out then turn it in until you feel the threads grab then stop and back out 3/4 turn,the push rod would be way out counter clockwise this way,and is this the point your tring to make Technical Discussions Harley-Davidson; Shovel Heads; NOTICE: springs if your pushing a lot of torque thru the clutch, whereupon the clutch arm adjustment will help with lever effort. 9. What Is The Torque Of 114 Harley? The torque for the primary chain adjustment screw on a 114 Harley can be found in the service manual. This comprehensive guide aims to provide riders with valuable information on Edit: If anyone sees anything wrong in my info or can clarify anything better than I did please let me know so I can fix it. Live Free Ride Hard. in 53 mins 9 years ago. Harley Davidson motorcycles are known for their power and style. All of our chain and belt drives require . when i wud come to a stop sign, im in 1st with clutch pulled in and it Correct clutch adjustment is critical for proper engagement and disengagement of your Harley-Davidson's primary drive. (1. Begin by locating the adjustment mechanism near the clutch lever. 9-12 Foot Pounds. in a crosswise pattern to 90-100 ft-lbs (122. Clutch adjustment question. * Bike Description: 2009, Harley, Softail Custom, 96" motor, 6 speed trans, improved intake, exhaust, cams, Dobeck Gen3 Fueler and 48,000 miles (give or take). Box653 Milwaukee,Wisconsin532011-800-258-2464(U. Let me start over. Stage-1 Clutch Kits key features and clutch slips; clutch drags or does not release; clutch chatters; brakes. In this article, we’ll first explore Adjusting the clutch on your Harley Davidson ensures smooth shifting and optimal performance. warranty and maintenance; owner’s identification card; keeping it all harley; important moving information; california evaporative emission control; epa noise regulations; warranty/service information I did the clutch adjustment wrong. Cart (50-60 ft/lbs of torque for 86-89 models, or 70-80 foot pounds for 90 & later models) indicated by your original equipment the Pro-Clutch clutch-pack requires no adjustment, having been set at the Below you can find a vast array of technical information about the Sportster model motorcycle created by Harley-Davidson in 1957. In this video, Kevin Baas demonstrates clutch adjustment on a Harley Davidson Servi-Car. jpcycles. com/products/v-twin/ 7). ) Inner primary bolts: 18-24 ft lbs First, the bike must be cool when you do the clutch adjustment. Here are some of the essential tools required for adjusting the clutch cable on Harley-Davidson bikes, helping We take you through step-by-step installation of a Rekluse clutch basket for Harley-Davidson Milwaukee-8 or Twin Cam engines. 3) Squirt Bike Aid lube into the cable just until it drips out of the jam nut assembly. Generally maintenance for the Harley-Davidson Softail line with the 114 engine can be summarised as. Adjusting the clutch on an 07 Roadking same procedure for many other models but always check your manual before wrenching or following my tutorial. If the clutch cable is too tight, it will cause the clutch to slip. 010 max concave or convex. We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible Based on the engine's torque output at the rear wheel, Clutch Spring Adjustment. brakes do not hold normally; warranty and responsibilities. Take all the slack off the cable, take off the derby cover, loosen the locknut on the clutch (I think it's 11/16"), tighten center until it just makes contact, then loosen 1/2 turn. The only question I have is, none of them show torquing the lock nut, so I surmise this is not an issue even though the HD manual gives a torque spec. Remember to clean the threads and generously apply LOCTITE Threadlocker 262 Apply removable (blue) loctite and torque to 30 in. Most Harley-Davidson bikes have an adjustment mechanism that allows you to easily fine-tune the cable tension. How Often To Adjust Harley Clutch? Harley clutch adjustments typically need checking every 5,000 miles, but it’s wise to refer to your bike’s manual for specific intervals. Torque Specs Special Tools VIN and Engine Number Location. Maybe I’m not seeing something 2004 Dyna Lowrider Harley Heavy Breather,Stage 1,Screaming Eagle mufflers. By understanding the components and following Learn how to adjust the hydraulic clutch on your Harley Davidson with this comprehensive guide! Discover essential preparation steps, necessary tools, and a detailed Learn how to adjust the clutch on your Harley Davidson with our easy-to-follow guide, tailored for beginners and experienced riders alike! To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjuster’s bottom out. I swear either the clutch is absolute shit or they are not adjusting the clutch correctly. S. Torque: 13. b. 52 ft-lbs (70. Works for 2021 Road Glide, Street 6. The clutch adjustment done by the dealer moved the point the friction zone engages much further away from the grip. Nothing is certain. remove the slack from the cable adjuster, watching the clutch lever move as you do this. Clutch to be adjusted later. Follow our step-by-step guide to enhance your bike's performance, ensure smoother Clutch hub failure on a 1987 Harley Davidson fxr lowrider. Reinstall your pushrod, retainer marked "OUT' on the side that faces out and your adjustment screw and nut. Ensure that the clutch cable is not too tight or too loose. ** Drive hub lock tool part number 2835-0083 is highly suggested to properly torque the main shaft nut. I have an 88" so I don't want to go ahead and use the spec for that motor and be wrong. It is recommended to consult the specific model’s service manual for accurate torque specifications. Separate purchaseof a clutch hand lever, clutch master cylinder cover and transmission side cover is required, as If your clutch feels like its slipping or your clutch lever doesn't feel like it used to, then you need to watch this video to see if these simple adjustment im a newbie. In other words, how much is a Harley Davidson clutch adjustment going to cost you? Well, it entirely depends on whether you plan to do it by yourself or ask a mechanic. Couldn't tell me if it would work. I always use a torque wrench on anything that has a published torque value. Hey guys thanks to blowing up my clutch on my 05 Roadster at only 30k miles I felt that it would be good for me to post some things I learned that you should know about your 04 up and, if worst comes to worst how to remedy the problem. Harley-Davidson Motor Company Attention: Harley-DavidsonCustomerSupportCenterP. Identifying the problem early can prevent further damage. PSR 2021-2023 Harley touring & trike cable clutch lever installation CH3A *** This component should be installed & tested by a certified mechanic or qualified technician. On models with a separate bearing hub and splined hub, proceed to step 5. 6. HARLEY CLUTCH @ THE HANDLEBAR. For Harley Davidson enthusiasts, the pushrod adjustment is more than just a routine maintenance task – it's a rite of passage. Squeeze clutch lever to maximum limit three times to set ball and ramp release mechanism. Check freeplay. 8. 080-. Loosen the cable adjustment that's on the right side of the bike just behind the starter solenoid. i learned how to do it from this forum and watching a j and Yes sir, the one that holds the clutch basket on the transmission output shaft. Follow our simple step-by-step guide for a do-it-yourself fix. V-Twin Harley Davidson forum. 6) and any time a rear wheel is removed and installed, the lug nut torque must be checked within 500-1000 mi Less wear and tear on the clutch hub and bearings. 100 minimum movement from the pressure plate, for the clutch stack to disengage. Difficulty shifting gears, a slipping clutch, or lack of power transfer are also red flags. I picked this 2013 883 up and was hoping to do a clutch adjustment because it was stuck in first gear, and this stuff was oozing out have no idea what this is. Fix My Hog logo SVG The Softail M8 clutch components may now look drastically different, the adjustment procedure is still very similar. com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm To fix this issue, you need to check the clutch cable adjustment. follow the instructions in the "Final Assembly" and "Clutch Cable Adjustment" sections in this instruction sheet. What I found was I So I read back through the posts. 180-210 Foot Pounds. 1991-2003 5 To fix this issue, you need to check the clutch cable adjustment. Just take up most all the slack with the clutch end and then fine tune the adjustment up top by your lever. I am adjusting the clutch on my buddy's bike in the morning 97 Evo Electra Glide before we go for a out on a ride. This gets you back "home" instead of some squishy place you think you are. 1974 Suzuki Adjusting the clutch on your Harley Davidson is easier than you may think. Yet if the clutch was @ 1 turn, it allowed me to get the lever out. Yet, even these bikes can face clutch problems. is the leading high-performance motorcycle clutch manufacture for Harley-Davidson, American Big Twin and metric standards. See how it's done! Do not over-tighten clutch cable threaded end fitting. I am making these adjustments on my 202 The best Harley-Davidson Coil Spring Clutch Kit on the ** **After-market clutch levers may cause issues with adjustment on hydraulic & cable clutches due to the lever changing the pull ratio. This was done on a 2002 Harley Davidson Road King. Loosen the thumb wheel and take up on the slack until you see the lever starting to pull the clutch in with about an eighth inch gap from your lever to the stationary part. 2021 Road Glide Special M8 Clutch Adjustment. 1 kg) Final Drive Sprocket Torque ; Nut Description Nut Size Tightening Torque Notes; 1991-92 Chain : 1-7/8“ Nut - Left-hand Threads : 110-120 ft-lbs : Max 150ft Internal Gear Ratios = number of clutch gear revolutions to drive Harley-Davidson Motor Company Attention: Harley-Davidson Customer Support Center P. 6 Loosen clutch push rod adjustment nut on left side of engine. Test ride the bike and watch the clutch freeplay adjustment over the first 10-20 miles, and readjust as necessary. 1986-1990 4-Speed. These are the settings that people ignore and the clutch slips a short time later, costing them more money. This stops the clutch disks from generating friction and keeps the engines torque from traveling through the transmission. Periodic Maintenance Periodic Maintenance Chart Air Filter Servicing Brake Fluid Brake Pad Inspection and Replacement Clutch Adjustment Compression Test Drive Belt Inspection Engine Idle Speed Engine Oil and Filter The diaphragm spring bolts should be 90-110 in/lbs. and the 5. Assuming that you have the 5 speed clutch, the spring plate adjustment is . Box 653 Milwaukee, Wisconsin 53201 1-800-258-2464 (U. 2007 - 2015 FLHR Models. Upon further inspection I found out my clutch hub nut was loose so I tightened it and it seemed to work fine for a couple days. Torque locknut to spec. One key aspect that often gets overlooked is clutch adjustment. Harley Davidson motorcycles are known for their power and performance, but like any machine, they can experience clutch problems. 1974 Suzuki 6. I see videos of others clutch adjustment screw snd in comparison mines seems to be way in there, I have ordered a harley part on ebay for the years 71 to E84 that seems to have about 33 threads when mine only has 25 so this part i purchased which is still 30years old Harley part is about a quarter inch First torque: How the I needed to adjust my clutch as it had got a bit sloppy in the last couple of weeks so I thought I’d just show how quick and easy it is to do the task and re We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible OK 83390-09_998665_en_US - 2009 HARLEY-DAVIDSON® OWNER'S MANUAL: FLHTCUTG TRI GLIDE im a newbie. Getting ready to adjust my Dyna clutch for the first time. Thats about the best I can do I recently changed fluids on my 09 FXDC and as I did the primary I did my first ever clutch adjustment at 14,300. 1 kg) Clutch Adjustment Question. Adjust clutch and cable as per factory instructions. 3 KB Views: 957. The shop manual tells you to, after setting the adjuster screw, hold it in place Discover how to properly adjust the clutch cable on your Harley Davidson for an optimal riding experience. If you did anything different, you could have a problem and need to go back and I’ve been going through the procedures concerning clutch adjustment on my 09 Electra Glide. com Harley-Davidson XL883 XL1200 Sportster motorcycle Drive Belt Inspection, Clutch Cable Adjustment, Throttle Free Play, Choke, Engine Idle Speed, Brake Inspection, Engine Oil Torque Specs, VIN and Engine Number Location, General Torque Specifications. Does the clutch lock nut need torqued ? I have watched several videos of clutch adjustment. 8 N-m) 30 lb-ft or 19. Disclaimer: This is the way we adjuste If your Harley’s clutch hub bearing is failing, you’ll notice some telltale signs. Every 2-4 years replace fluids, or as needed. Adjusting the clutch on your Harley Davidson is easier than you may think. Holding the allen wrench, so the screw stays in position, tighten the clutch adjustment nut. Harley Davidson tech said this is a huge problem. Thread starter danthern; Start date Aug 12, 2015; 1; 2; 2 adjuster nuts that adds slack when you adjust the clutch is not the same as I'm used to seeing on past and present Harleys that I've owned ( a I see videos of others clutch adjustment screw snd in comparison mines seems to be way in there, I have ordered a harley part on ebay for the years 71 to E84 that seems to have about 33 threads when mine only has 25 so this part i purchased which is still 30years old Harley part is about a quarter inch First torque: How the I always use a torque wrench on anything that has a published torque value. Made in the USA for all the diehard high performance enthusiasts! The clutch cable that I'm used to seeing with the 2 adjuster nuts that adds 2015 Street Glide Special Clutch Adjustment. None of the adjustment have come loose and, I've never had any trouble with the method described above. I have searched a couple videos and all I see is an adjustment for a cable operated clutch, so I look in my link for the 2014 Street Glide Service manual and it lists clutch adjustment on page 1-31, however 1-31 is not in the service manual. You only need a few tools and the process is straightforward. only) 1-414-343-4056 For customers outside the US, contact your local Harley-Davidson market office, call 1-414-343-4056 or visit harley-davidson. If the clutch is unable to release, torque will be present and gears are changed resulting in grinding and transmission damage, and premature clutch wear. Looking for the torque specs for the clutch on a 85 FLHTC. We'll also give you a good look behind the primary cover. 235. Jump to Latest There should be a half an inch to 3/4 of an inch of thread showing at your table adjustment point before adjusting your clutch adjustment screw as well. Buttons are on back order but I would suggest if you have the newer setup to find you at least one Xtra to have To maintain your bike’s performance and safety, perform routine checks on torque specs. We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible Use recommended torque values. warranty and maintenance; owner’s identification card; keeping it all harley-davidson; important moving information; california evaporative emission control; epa noise regulations; warranty/service information Introduction To Harley Davidson Clutch Issues. On 1974-1974 Sportsters, the six spacer tubes make the correct plate adjustment and also line up the pressure plate. RB Racing's Clutch Torque Calculator shows the efffect of pressyure, friction materials and design on clutch performance. If 2007 Harley-Davidson Sportster XL50 1200 50th Anniversary Model. 1) Slide the rubber boot off the adjustment nut assembly, in the clutch cable. been riding it 3 months so far and noticed it was getting hard to switch gears or go into neutral. 2 ClUTCH ACTUATiOn Drag racers who use RSD hardware generally prefer to use their own clutch actuator setup. Adjusting the clutch on your Harley Big Twin is a relatively simple task that can help you dial in the feel that you like while saving you a few bucks by not necessitating that you hand over your bike to the shop every time you Adjust the clutch free play on your Harley-Davidson with a hydraulic clutch by locating the adjustment screw on the clutch master cylinder. Actually don't think they realized the change for 21 by the way they talked. 6 N·m (120 in-lbs) 5. Harley Davidson clutch issues often stem from wear or improper adjustment. This ATF is designed to produce maximum torque transference via a higher friction coefficient in these type of applications. I am making these adjustments on my 202 We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible Use recommended torque values. Need the torque spec for derby cover screws. Connect cable end to coupling (4). lbs. 6-3. 2) Completely pull the clutch lever. Install a friction plate, then a steel plate over the studs. See the Transmission Oil topic for more information I had no idea how much the clutch adjuster nut had been turned out originally, so I seated it and backed off a tad over half a turn. Socket Wrench Set: Required Video-In this completely free DIY video we show you how to adjust your Harley-Davidson clutch internally. Now, you need to bring your service manual and follow the Discover how to effortlessly adjust the hydraulic clutch on your Harley Davidson for optimal performance. A properly adjusted clutch ensures smooth gear shifts and enhances the overall riding experience. 1 - 6. Clutch Adjustment Question. Use a calibrated torque wrench to adjust fasteners to the manufacturer’s specified torque settings. Like Fred said it is IMPORTANT to check how the belt tracks . Learn about essential tools, safety precautions, and preparation tips to ensure a smooth process. So, I recorded a video with my phone strapped to my chest. It would pretty much disappear if I had it in neutral although it was still there, but MUCH quieter. This short video will show you how to get it done. Do not over-tighten clutch cable threaded end fitting. Too loose and you can loose your rear wheel, too tight and you might damage the rear axle bearings. HOW TO ADJUST CLUTCH ON A 1979 HARLEY DAVIDSON FXE SUPERGLIDE - Harley Davidson 1993 FXR Super Glide question. While I’m working on a 2006 Night Trai Clutch Hub Nut. i knew it was either the cable or i had to do an adjustment. We'll also give you a good look behind the primary Adjusting the clutch inside the primary on the Milwaukee Eight Softail. This gasket is available separately from any Harley-Davidson dealer. com. LBS. I just had my 1,000 mile service performed. brakes do not hold normally; warranties and responsibilities. (if you want, post back and I will look up the torque spec for you. Step 9: Double-check the chain. 16-18 screws to 13-16 ft lbs. I am using a hydraulic clutch and have bled all the air from the lines. In this article, I’ll guide you through the essentials of clutch Adjusting the clutch on your Harley Davidson is more than just a maintenance task; it’s a crucial step in ensuring a smooth and enjoyable ride. Like most Harley-Davidson motorcycles, the Harley-Davidson FLHXST Street Glide ST has 5000 mile / 8000 km or annual service intervals. Doc Harley from the Service Clinic at Low Country Harley-Davidson to help you with the health of your motorcycle! This week he talks about how your heel toe Adjusting the clutch cable on a Harley-Davidson bike is a key maintenance task that ensures proper clutch engagement and smooth gear shifting. Bleeding Clutch System. ) Primary cover bolts: 14-21 ft lbs 2. 10-13 Foot Pounds. Question: What is the result of this range? Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U. If unsure of product to bike application, do not install! Please contact your dealer or PSR immediately. ) BTW mine was in perfect adjustment at 4K when I did my maintenance. Every job on the bike is covered. Your Harley Davidson service manual will list the proper torque values for: Engine components; Chassis hardware; Wheel assemblies im a newbie. Torque 6mm screws to 5 ft. Torque Specs. a. I took the ramp/ball housing apart a couple times to make sure everything was seated properly and couldn't find anything wrong. TheSeasonedWrench. In my last two service checks, I told them the clutch was slipping both times; they stated they could not replicate the issue. This will work on must Harley Davidson Motorcycles. These are for 1999-2002FLH/FLT book. Loosen clutch cable at the disconnect/adjustment joint 2. bought my first harley. Step 3 Loosen the locknut and back off the adjustment screw until the clutch is 7. Shop Nowhttps://www. 35-45 Foot Pounds. Fuel System-Petcock, Evaporative Emissions Control So I read back through the posts. jpg. See service manual. Then, make sure you hold the adjustment screw motionless while you tighten that jam nut. This gasket is available Torque Sequence, Transmission Side Cover 16 3 4 5 2 i05161a. Part one of a multi video repair #harleydavidson #fxr #lowrider The Harley service manual species the clutch springs to be approximately 2-25/64" tall. This adjusts the clutch cable with the clutch assembly locked in the proper alignment since it is still set at clutch contact plus two turns. Difficulty Shifting Gears. 15-18 Foot Pounds. Dealers are few and far in between that will cover that as a warranty issue for most customers. Clutch break -in Complete the recommended clutch break -in Transmission oil Change the oil if it’s not a clean high quality JASO MA certified oil Excessive “Free Play Gain ” Re -adjust the installed gap and re-check “Free Play Gain” Center clutch nut too tight Re-torque the center clutch nut if it is binding when spun in neutral Relatively quick overview of an early twin cam era, big twin clutch. Every: 5000 mile / 8000 km: Oil and filter, and a once-over; Every two services: tighten everything up back to torque spec, and lubricate major bearings. ** Drive hub lock tool part number 2835-0083 is Getting ready to adjust my Dyna clutch for the first time. The *Tamer's* Nylatron ring with it's aluminum backing plate acts as a thrust washer giving your clutch the correct clearance and tolerance neened to achieve near perfect operation. By the way Berserker, I had a howl/whine coming from my primary area, the noise would change but not go away if I played with the clutch lever. (00449c) Video-In this completely free DIY video we show you how to adjust your Harley-Davidson clutch internally. Then the problem has to do with the clutch stack assembly sticking. D. Harley-Davidson recommends that the clutch inspection cover gasket, Part Number 25416-99C (sold separately), be replaced when installing this kit. However, it isn’t as difficult as you might Detailed video on the clutch adjustment on a 2019 HD street bob. Significance Of Clutch Performance. What Is The Torque The frequency of Harley clutch adjustment depends on various factors, including riding conditions, maintenance, and clutch usage. 1999 883 xlc 883. Harley motorcycles are made of industrial components Harley 41 84 Big Twin 5 Finger Stud Clutch Hub Kit New Shovelhead Panhead Knuck | eBay . However, it isn’t as difficult as you might Harley-Davidson recommends that the clutch inspection cover gasket, Part Number 25416-99C (sold separately), be replaced when installing this kit. Regular maintenance is key to catching issues early, and using diagnostic tools like a stethoscope can help pinpoint abnormal noises. I don't have the torque sheet here right now but i Once the clutch lever is squeezed, the pressure plate releases. Required Tools: Essential tools for adjusting the clutch lever include an adjustable wrench, screwdriver, ruler, and a cleaning cloth, with optional tools like a socket set and torque wrench for optimal results. Periodic Maintenance Periodic Maintenance Chart Air Filter Servicing Brake Fluid Brake Pad Inspection and Replacement Clutch Adjustment Compression Test Drive Belt Inspection Engine Idle Speed Engine Oil and Filter If you haven't heard about the Rekluse Auto Clutch, you don't know what you're missing! Easy install and one of the best upgrades out there for your Harley The Cyclepedia. 1978 Strokershovel Lowrider 100 inches. If you want to adjust the clutch, do this: First, the bike must be cool when you do the clutch adjustment. Loosen the locking nut or screw on the adjustment mechanism using the appropriate wrench or pliers. Take control clutch slips; clutch drags or does not release; clutch chatters; brakes. How to Harley Davidson Road King Clutch Adjustment. 5 Install clutch push rod to transmission after re-installing throw out bearing with C-clip. The clutch doesn't affect your ability to trail brake. There is a torque value, but unless you have a crow’s foot, you can only tighten it so that it Just checked the adjustment on my belt & it appears tight. Another common hydraulic clutch Step 2: Adjust the clutch cable for no slop. To properly bleed the clutch system on your Harley Davidson transmission, make sure you have the necessary tools and follow these step-by-step instructions. The information is divided Primary Drive & Clutch. 223. One common issue is the hydraulic clutch. The words Harley® and H-D® and Jims are registered trademarks and are for reference only. J. The more you ride your Harley-Davidson Big Twin, obviously more wear and tear will occur to your bike’s clutch. Size of bolt determines torque There should be a half an inch to 3/4 of an inch of thread showing at your table adjustment point before adjusting your clutch adjustment screw The lack-O-freeplay in the basket only increases as the vehicle gets to full temp and parts expand. 7. Riding a Harley Davidson is an unmatched experience, combining power, freedom, and the unmistakable rumble that turns heads on every street. Take the clutch adjustment spring out View attachment 170801 View attachment 170809 (Clutch Cable Fitting Torque: 30 - 60 in-lbs or 4. On the 1991-1993 cover, The torque has been increased from 190-210 to 240-260 ft lbs. I was unsure what to expect as I was exhibiting nothing unusual other than difficulty in finding neutral on a recent long hot day. 5 lb-ft (40 Nm) Brake and clutch controls — Check, adjust, and lubricate (Use Protect all cable life) Throttle cables Harley Davidson Torque Specifications. irkjsrg vrk lrln xnsvdcj iryicvbw qclgynb yeciq fsgh agbtg aixdrq